Aviation Maintenance Glossary

Progressive Inspection

A progressive inspection breaks the complete aircraft inspection into scheduled segments performed throughout the year instead of one large annual event. It's an FAA-approved alternative under 14 CFR 91.409(d), used mainly by high-utilization operators to reduce downtime.

The short answer

A progressive inspection breaks the complete aircraft inspection into scheduled segments performed throughout the year instead of one large annual event. It's an FAA-approved alternative under 14 CFR 91.409(d), used mainly by high-utilization operators to reduce downtime.

How it works

Instead of opening the entire aircraft once a year, an approved progressive program divides the full inspection scope into phases — for example four phases, one every 25 hours or few months — so the whole aircraft is completely inspected within each 12-month period while individual downtimes stay short.

The program requires FAA approval, a detailed schedule, and disciplined tracking: each phase has its own due point, and falling off the schedule can revert the aircraft to the standard annual requirement.

Related terms and reading

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